Inline PCB Router PCB Depaneling with ESD ATPD panel forwarding system, CW-F03
An on-line PCB which is specially used to cut PCBA components(panel) into separate parts, featuring rail-mounted structure without jig cutting. It can be put into production immediately. Featuring ESD static monitoring, cutting stress feedback, and automatic tool changing, it can reach a top speed of 60000 rotates. The control system developed on the basis of our RM system can ensure customer’s rapid and accurate programming.
Machine Size:
Specification:
| Model | CW-F03 |
| Machine Size | 1000*1200*1533mm |
| Weight | Approx 1900kgs |
| Max PCB Size | 350*350mm |
| PCB Thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transmission direction | Left -> Right |
| Transmission speed | 1500mm/s(max)/adjustable |
| Feeding plate type | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication signal of upper and lower computers | SMEMA |
| PCB Positioning | Upper and lower guide rail clamping |
| Picking system | 360°rotary clamping system; 2 groups of vacuum suction nozzles at most, 4 groups of ESD belt transportation/batch panel forwarding units at most |
| Cutting spindl/speed | Germany KAVO, 60,000rpm/min |
| Cooling type | Air compression |
| ESD monitoring | Yes |
| Automatic tool change | Yes |
| Cutting stress feedback | Yes |
| Break blade check | Yes |
| Cutting speed | 1-200mm/s |
| Cutting accuracy | ±0.5mm |
| Repeat positioning accuracy | ±0.01mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation/batch panel forwarding unit |
| Waste collection type | Out off the track |
| Procedure programming | GERBER drawing import/Editing program through visual system |
| Air supply | 5-8kg/cm2 |
| Power supply | AC380V±5%, 50/60Hz, 3KW |
Advantages:
Super Vision System
A precise machine visual system which consists of German imagining industrial camera, Moritex Lens and measurement-level light source; it
supports all functions of machine calibration, compensation and positioning, featuring highstablility and anti-disturbance capacity.
Automatic tool changer
The standard tool changer supports three kinds of 3.175mm tools, each of which has a top loading Capacity of 10 ones. It is combined with precise clamping system and lifting system; three axes -X1,Y1 and Z1 of the cutting mechanism can realize tool changing.
High reliability cutting system
Germany KAVO high-speed principal axis with a top speed of 60000 rotates, featuring ESD static voltage monitoring and the functions of cutting stress feedback and automatic tool changing.
ESD ATPD panel forwarding system
Panel forwarding solution 1: the cut PCB will be delivered by clamping system to belt transmission line, and then sent by ESD transmission line via machine into assembling line, or be picked up and loaded into product case by customized manipulator solution.
Panel forwrding solution 2: use batch panel forwarding unit ARM-1 dismantle belt transmission line from machine, insert panel forwarding unit from behind the machine, and directly load the panel into blister box in ARM-1 via clamping system. The solution is featured By simplicity and convenience.
